海外石油钻井中级工程师考试题(英文版)

TEST PAPER

FOR

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MEDIUM DRILLING TECHNICIAN

TABLE OF CONTENTS

OF TEST PAPER FOR MEDIUM DRILLING TECHNICIAN

TEST NO. Test 1 Test 2 Test 3 Test 4 WORK DEFINITION String the Block in Ordinary Sequence Calibrate Weight Indicator Inspect and Maintain Manual Tongs Check and Replace Mud Pump Piston TYPE Prepare Work Pre Spud in Prepare Work Pre Spud in Inspection and maintenance Equipment Components Replacing Equipment Operating PTS 30 30 30 40 Test 5 Operate Choke Manifold to standby 40

TEST GROUP 1

WORK DEFINITION String the Block in Ordinary Sequence Calibrate Weight Indicator Check and Replace Mud Pump Piston Total TYPE Prepare Work Pre Spud in Prepare Work Pre Spud in Equipment Components Replacing PTS 30 30 40 100

TEST GROUP 2

WORK DEFINITION Calibrate Weight Indicator Inspect and Maintain Manual Tongs Operate Choke Manifold to standby Total TYPE Prepare Work Pre Spud in Inspection and maintenance Equipment Operating PTS 30 30 40 100 2 / 18

Test 1 String the Block in Ordinary Sequence (Mast Type：A)

1. Preparation Requirement

1) Material Preparation Item Name Specification Unit 1 steel line roll φ32mm 2 Quantity 1 Remark white coir meter 120 φ25mm rope 3 line clamp 32mm piece 4 2) Equipment Preparation Item Name Specification Unit Quantity Remark 1 derrick model set 1 3) Other Tools Preparation Item Name Specification Unit Quantity Remark 1 crowbar 1200mm piece 2 2 cutting 200mm piece 1 pliers 3 adjustable 300mm piece 2 wrench 2. Instructions of Operation and Assessment (1) Operation procedure 1) Preparation; 2) String the Block;

3) Fasten ( Fasten dead line 3 rounds around pulley of dead line anchor, tight it with pressboard, screw up 6 studs. Tie 300mm long steel line to the dead line end with 2 line clamps, interval between 2 clamps is 50mm. Pull out live end of drill line from inside hole of drawworks drum, pull through lock plate, tie 100mm long steel line to the live end with 2 line clamps, interval between 2 clamps is 50mm) . (2) Instructions of Test Rules

1) Test Officer will stop the assessment，if employee operates against rules. 2) Full mark of this test is 100 points, the test result will add to group test result as per its proportion.

3) Test type: operation test, evaluating according to operation procedures.

4) Test purpose: this test is to test employee’s skill of stringing the Block in ordinary sequence. 3. Test Time

(1) Prepare time: 1 minute ( not included in operation time) (2) Operation time: 10 minute

(3) No added points if finish operation within operation time, operation must be stopped after its dead line.

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4. Test Record Table

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Test 1 Record Table

Name: ID: Position: Rig No.：SP- Test Title: String the Block in Ordinary Sequence Test Time: 10 min Test No. Evaluation Element PTS Evaluation Standard Deduction Score remark Definition Each missing item is 0.5 pt deduction, 1 Preparation Preparation of material and tools 5 but no more than 5 pts. Number crown block pulleys from Each wrong number for crown block dead line pulley like 1. 2. 3. 4. 5. 6. 10 pulleys or travelling block pulleys is 5 pts Number travelling block pulleys near deduction. dead line like a. b. c. d. e. Wrong connection between guide line Take white coir rope as guide line, and drill line is 5 pts deduction. connect it to drill line, pull guide line 10 Wrongly pulling through pulley No.1 is 5 through pulley No.1. String the pts deduction. Block in Pull drill line through pulley No.1 and Wrong direction is 5 pts deduction. 10 2 Ordinary pulley No. a. Wrong pulley is 5 pts deduction. Sequence Pull drill line through pulley No. 2 and Wrong direction is 5 pts deduction. 10 pulley No. b. Wrong pulley is 5 pts deduction. Pull drill line through pulley No. 3 and Wrong direction is 5 pts deduction. 10 pulley No. c. Wrong pulley is 5 pts deduction. Pull drill line through pulley No. 4 and Wrong direction is 5 pts deduction. 10 pulley No. d. Wrong pulley is 5 pts deduction. Pull drill line through pulley No. 5 and Wrong direction is 5 pts deduction. 10 pulley No. e. Wrong pulley is 5 pts deduction. 5 / 18

Pull drill line through pulley No. 6 (fast 10 line pulley) to drawworks drum. Pull drill line ( live line ) a bit length from drawworks drum, fasten dead line head and live line head. Wrong pulley is 5 pts deduction. Wrong direction is 5 pts deduction. 3 Fasten 15 Not appropriate excess length of live line is 5 pts deduction. Each loosen of dead line head or live line head is 5 pts deduction. Not appropriate ending is 5 pts deduction. Operation must be stopped after 10 minutes. 4 5 Ending Test time Clean operation site and put tools and material back. 10 minutes Total 100 Tested by： Checked by: (d)/ (m) /2012

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Test 2 Calibrate Weight Indicator

1. Preparation Requirement

1) Equipment Preparation Item Name Specification Unit 1 drilling rig set 2) Material Preparation Item Name Specification Unit 1 transformer 45# Kg oil 3) Other Tools Preparation Item Name Specification 1 adjustable wrench 200mm 2 manual pump 3 screwdriver 200mm 4 pin extractor 2. Instructions of Operation and Assessment (1) Operation procedure 1) Preparation;

2) Loose gas discharge screw plugs. 3) Calibrate Weight Indicator 4) Cleaning site

(2) Instructions of Test Rules

Quantity 1 Quantity 5 Remark Remark Unit piece set piece set Quantity 1 1 1 1 Remark 1) Test Officer will stop the assessment，if employee operates against rules. 2) Full mark of this test is 100 points, the test result will add to group test result as per its proportion.

3) Test type: operation test, evaluate according to operation procedure.

4) Test purpose: this test is to test employee’s skill of Calibrating Weight Indicator. 3. Test Time

(4) Prepare time: 1 minute ( not included in operation time) (5) Operation time: 10 minute

(6) No added points if finish operation within operation time, operation must be stopped after its dead line.

4. Test Record Table

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Test 2 Record Table

Name: ID: Position: Rig No.：SP- Test Title: Calibrate Weight Indicator Test No. Evaluation Element Definition 1 Preparation Preparation of material and tools PTS 5 Evaluation Standard Deduction Score remark 2 3 Each Missing item is 2 pts deduction, but no more than 5 pts. Missing this procedure is 10 pts Loose Gas Lay down or set off drill string weight 10 deduction. Discharge Wrong direction of Loosing screw plugs Screw Plugs, Loosen gas discharge screw plugs, is 3 pts deduction. Release Oil 5 Release oil pressure Oil Pressure relief too fast is 2 pts Pressure deduction. Missing one needle’s calibrating is 5 pts deduction. Calibrate Weight Indicator needles 10 Loosen needle is. No more than 10 pts deduction in this item. No smoothly working of needles is 5 pts Calibrate Needles work smoothly 5 deduction Weight Indicator Missing to connect manual pump is 5 pts Connect lines to manual pump, make deduction. up and tighten gas discharge screw 10 Missing to tighten gas discharge screw plugs. plugs is 5 pts deduction. If weight Indicator indicates too big or Pump transformer oil 5 small weight, it is 5 pts deduction. 8 / 18

Check Weight Indicator, sensor, hydraulic lines. 15 Each missing check is 5 pts deduction. Releasing gas too fast is 5 pts deduction. If needles are back to wrong direction, there will be 5 pts deduction. If screw plugs are not tighten timely, it’s 5 pts deduction. If manual pump lines are not removed at one time, it’s 5 pts deduction. Missing checking suspending weight and drill string weight is 4 pts deduction. Missing checking interval under platen is 4 pts deduction. Not appropriate ending is 5 pts deduction. Operation must be stopped after 10 minutes. Loosen gas discharge screw plugs to 10 release gas Tighten screw plugs. Remove manual pump lines. 10 Check interval under platen. 10 4 5 Ending Test time Clean operation site and put tools and material back. 10 minutes Total 100 Tested by： Checked by: (d)/ (m) /2012

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Test 3 Inspect and Maintain Manual Tongs

1. Preparation Requirement

1) Equipment Preparation Item Name Specification Unit 1 Manual Tong Type B set 2) Material Preparation Item Name Specification Unit 1 tong insert piece 2 tong end piece φ22mm rope 3 Latch Set assembly 4 split pin Piece 3) Other Tools Preparation Item Name Specification 1 steel brush 2 adjustable wrench 200mm 3 hammer 1.5 kg 4 cutting pliers 200mm 2. Instructions of Operation and Assessment (1) Operation procedure 1) Preparation;

2) Check Manual Tong.

3) Inspect and Maintain manual tong. (2) Instructions of Test Rules

Quantity 2 Quantity 4 2 1 5 Unit piece piece set piece Quantity 1 1 1 1 Remark Remark Remark 1) Test Officer will stop the assessment，if employee operates against rules. 2) Full mark of this test is 100 points, the test result will add to group test result as per its proportion.

3) Test type: operation test, evaluate according to operation procedure.

4) Test purpose: this test is to test employee’s skill of Inspection and Maintenance of Manual Tongs. 3. Test Time

(7) Prepare time: 1 minute ( not included in operation time) (8) Operation time: 10 minute

(9) No added points if finish operation within operation time, operation must be stopped after its dead line.

4. Test Record Table

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Test 3 Record Table

Name: ID: Position: Rig No.：SP- Test Title: Inspect and Maintain Manual Tongs Test No. Evaluation Element Definition 1 Preparation Preparation of material and tools Cleaning manual tong with steel brush, check tong insert wear status. Check completeness of tong retainer pins and tong inserts. Inspect and Check tong line pin Maintain Manual Tongs Check dimension, corrosion or stubble situation and stability of tong line PTS 8 12 Evaluation Standard Deduction Score remark 10 5 2 15 Check hanger line dimension, line clamp specification 10 Each Missing item is 2 pts deduction, but no more than 8 pts deduction. Not clean manual tong is 4 pts deduction. Missing checking tong insert wear status is 8 pts deduction. Missing checking completeness of tong retainer pins is 5 pts deduction. Missing checking completeness of tong inserts is 5 pts deduction. Missing checking tong line pin and nut is 5 pts deduction. Missing checking dimension is 5 pts deduction. Missing checking corrosion or stubble situation is 5 pts deduction. Missing checking stability is 5 pts deduction. Missing checking hanger line dimension is 5 pts deduction. Missing checking line clamp specification 11 / 18

Check tong level is 5 pts deduction. Missing checking tong level is 10 pts 10 deduction. 3 4 5 Check tong pins, latch assembly, tong Each not appropriate installed pin is 5 pts handle. deduction. Tong latch size should be in 10 Wrong latch size is 5 pts deduction. consistent with drill string or casing Maximum deduction in this item is 10 pts. size. Missing checking tong damage situation Check tong damage situation and is 5 pts deduction. work condition 10 Missing checking tong work condition is 5 pts deduction. Missing checking Maintenance is 5 pts Inspection Inspect and Maintain of Manual deduction. and 10 Tongs. No timely Maintenance is 5 pts Maintenance deduction. Clean operation site and put tools and Not appropriate ending is 5 pts Ending material back. deduction. Operation must be stopped after 10 Test time 10 minutes minutes. 100 Total Tested by： Checked by: (d)/ (m) /2012

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Test 4 Check and Replace the Mud Pump Piston

1. Preparation Requirement

1) Equipment Preparation Item Name Specification Unit 1 bench clamp set 2) Material Preparation Item Name Specification Unit 1 Grease oil Plate 2 Piston piece 3) Other Tools Preparation Item Name Specification 1 pipe tong 2 vernier caliper 3 adjustable spanner 450mm 2. Instructions of Operation and Assessment (3) Operation procedure 1) Preparation; 2) Dismantlement;

3) Measurement and Inspection; 4) Assembly.

(4) Instructions of Test Rules

Quantity 1 Quantity 1 2 Unit 36 125 piece Quantity 1 1 2 Remark Remark Remark 1) Test Officer will stop the assessment，if employee operates against rules. 2) Full mark of this test is 100 points, the test result will add to group test result as per its proportion.

3) Test type: operation test, evaluate according to operation procedure.

4) Test purpose: this test is to test employee’s skill of checking and replacing the mud pump piston. 3. Test Time

(10) Prepare time: 1 minute ( not included in operation time) (11) Operation time: 10 minute

(12) No added points if finish operation within operation time, operation must be stopped after its dead line.

4. Test Record Table

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Test 4 Record Table

Name: ID: Position: Rig No.：SP- Test Title: Check and Replace the Mud Pump Piston Test No. Evaluation Element Definition 1 Preparation Preparation of material and tools PTS 5 Evaluation Standard Deduction Score remark Fasten the dismantled piston and 2 Dismantlement piston rod to bench clamp, remove screws with pipe tong 3 Measurement Measure OD of dismantled piston, and Inspection choose new piston Each Missing item is 1 pt deduction, but no more than 5 pts deduction. Wrong or not comfortable fasten is 5 pts deduction. Each time repeatedly using bench clamp is 5 pts deduction. Wrong operation of pipe tong is 5 pts 20 deduction. Any impact or damage to thread is 5 pts deduction. Maximum deduction in this item is 20 pts. No measurement is 20 pts deduction. Unable to use vernier caliper is 5 pts deduction. Wrong size of new piston is 10 pts 20 deduction. Missing checking new piston is 5 pts deduction. Maximum deduction in this item is 20 pts. 14 / 18

4 Assembly 5 Ending 6 Test time Total Any damage to new piston is 20 pts deduction. No brushing grease to thread is 5 pts deduction. Any impact to new piston is 10 pts deduction. Assemble new piston 20 No fully making up is 10 pts deduction. Each time repeatedly assembly is 5 pts deduction. Wrong operation of pipe tong is 5 pts deduction. Maximum deduction in this item is 20 pts. grease the outside wall of piston 10 Missing greasing is 10 pts deduction. Missing removing old piston from bench Remove old piston from bench clamp 10 clamp is 5 pts deduction. Clean operation site and put tools and Not appropriate ending is 5 pts material back. deduction. Operation must be stopped after 10 10 minutes minutes. 100 Tested by： Checked by: (d)/ (m) /2012

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Test 5 Operate Choke Manifold to Standby

1. Preparation Requirement

1) Equipment Preparation Item Name Specification Unit 1 Rig set 2 Choke manifold set 2) Material Preparation Item Name Specification Unit 1 Wearproof 20# Kg hydraulic transmission oil 2 Engine oil HJ-40 Kg 2 Calcium base ZG-2 Kg grease 3) Other Tools Preparation Item Name Specification 1 adjustable spanner 300mm 2 hex wrench 3 hand operated 400g lubricating gun 2. Instructions of Operation and Assessment (1) Operation procedure 1) Check choke manifold; 2) Operate choke valve;

3) Operate manual gate valve. (2) Instructions of Test Rules

Quantity 1 1 Quantity 5 Remark Remark 2 1 Unit piece set set Quantity 1 1 1 Remark 1) Test Officer will stop the assessment，if employee operates against rules. 2) Full mark of this test is 100 points, the test result will add to group test result as per its proportion.

3) Test type: operation test, evaluate according to operation procedure.

4) Test purpose: this test is to test employee’s skill of operating choke manifold to standby. 3. Test Time

(13) Prepare time: 1 minute ( not included in operation time) (14) Operation time: 10 minute

(15) No added points if finish operation within operation time, operation must be stopped after its dead line.

4. Test Record Table

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Test 5 Record Table

Name: ID: Position: Rig No.：SP- Test Title: Operate Choke Manifold to Standby Test No. Evaluation Element Definition Check serial number and label of all valves Check all valve work status PTS 10 Evaluation Standard Deduction Score remark Check Choke 1 Manifold 25 Check pipe connection and sealing Check choke console Operate Choke Valve Open choke manifold to semi-open status. 10 5 2 20 Open gate valve to shale shaker to standard status Operate 3 Manual Gate Open gate valve to near pit to Valve standard status Open gate valve near spare choke

10 10 10 Each missing check is 2 pts deduction. Maximum deduction in this item is 10 pts. Each missing check is 5 pts deduction. Maximum deduction in this item is 25 pts. No check is 10 pts deduction. Each missing checking sealing is 2 pts deduction. Each disconnection is 10 pts deduction. No check is 10 pts deduction. Wrong open grade is 20 pts deduction. Each wrong operation is 10 pts deduction. Maximum deduction in this item is 20 pts. Wrong valve is 10 pts deduction. Each wrong operation is 5 pts deduction. Wrong valve is 10 pts deduction. Each wrong operation is 5 pts deduction. Wrong valve is 10 pts deduction. 17 / 18

4 Ending 5 Test time Total valve to standard status Clean operation site and put tools and material back. 10 minutes Each wrong operation is 5 pts deduction. Not appropriate ending is 5 pts deduction. Operation must be stopped after 10 minutes. 100 Tested by： Checked by: (d)/ (m) /2012

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