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信息标准化

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维普资讯 http://www.cqvip.com

设备、自动化与控制 Inst『umentatiOn.Automation 6 C0ntr0l 信息标准化 Standardising informatics 实验室数据采集和分析的自动化是石油化学工业面临的主要挑战 之一。为了保证在竞争中处于领先地位,越来越多的公司正在将 其实验室信息管理系统(LIMS)标准化 Automation of laboratory data capture and analysis is one of the major challenges facing the petrochemical industry.Companies that wish to remain ahead of the competition are increasingly standardising on Laboratory Information Management Systems(LIMS) oiI&Gas Technology・石油天然气83 维普资讯 http://www.cqvip.com

_'_ 油化学工业普遍在实验室数据采集和分析方面面临着不 断的挑战。对该问题的解决将极大地影响到人员、生产 率、商业情报和企业决策。 传统上,采用人工的方式在各加工厂的实验室采集、输入和处 理数据,通常要用到多个不同的系统,并采用自己的文件格式储存 数据。这一极端费时费力的过程导致了人力资源的极大浪费,同时 由于该方式容易产生疏忽和遗漏,数据的完整性也令人怀疑。 对手工处理过程所产生的成吨记录纸张进行管理既费力又费 财。需要的数据储存在不同的地方,因此,无法从加工链和附属服 务部门那里获取实时实验室信息。因为数据以纸张和电子数据的形 式分散在各处,企业很难及时做出决策并改进和调整实验过程。因 此,手工实验室数据采集和分析已不能帮助企业应付日益严格的环 境法规。 许多公司没有实验和分析的企业标准,因此例行分析的质量取 决于工作人员的经验和技能。这就了人员的轮换。而且经常导 致分析方法、工作程序、报告和单位的标准不统一。 1 998年,Pemex天然气和基础石化产品公司(世界第三大原油生 产商Pemex公司的子公司)在其位于墨西哥Tabasco州的一个天然气 综合加工中心安装了一套LIMS系统,之后公司生产率明显提高。因 此,公司决定在其墨西哥境内9个天然气/JnT厂全部实施企业LIMS标 准化项目。 该子公司拥有1 2,000名雇员,在墨西哥的天然气行业(包括天 然气、液化天然气、天然气衍生物和基础石化产品的加工、贮存、 运输、分配和销售)占据重要地位。Pemex公司需要一个企业系统使 其数据采集和验证过程加速并实现自动化。标准化将有助于保证数 据的完整性,实时可靠的获取实验室信息,并减少冗余工作量 公司需要一个能轻易地将已采用的其他技术(包括0SI Soft公司 提供的SAP/R3企业资源规划(ERP)和工厂信息(PI)管理系统等) 进行整合的LIMS解决方案。Pemex公司希望,一旦实验室工作人员将 实验结果输入LIMS系统并经过验证,加工厂的技术人员和其他人员 就能够像公司总部和实验室的管理人员那样马上访问该信息。 实验室信息的标准化可改善信息的流动 Standardising on laboratory informatics helps the flow of information Oil&Gas Technology・石油天然气 Pemex公司在墨西哥的9个天然气加工厂均安装了标准化的LIMS系统 Nine of Pemex’s gas processing facilities in Mexico have standardised LIMS he petrochemical industry faces universal astent laboratory :signiifcant ,罨 consiimpact on personnel,productivity.business inte gence and dec;s;On—making. TraditionaIIY.data from the Iabo rato r es at diffe rent P rocess nq faciIities is captu red.ente red and maniPuIated manuaIly.often using muItipie systems with p rop rieta ry f¨e fo rmats.This cumbe rsome and ext remeIY time— consuming p rocess resuIts in a tremendous d rain on human resou rces.while e rro rs and om;ss;ons lead to questionabIe data inteq rjtv. The administration of the tonnes of paper records generated by the manual process;s pa rticula rly costly and troublesome.The requi red data is stored in multipie places mak;nq it impossible to access real—time laboratory information from process chain and aux;I;a ry services.With information dispersed across paper and electronic SOU rces.compan;es find;t extremely d;fficult to make timely decisions and to improve or correct testinq processes.ManuaI laboratory data captu re and analysis does not help companies to comply with increasingly strict envi ronmentaI requlations. Many cornpanjes do not have o rganisatjon—wide standa rds fo r testing and analysis.so the quaIity of routiRe analysis;s dependent upon the experience and skiII of the jndividuaI perfo rminq the task.This P resents signiifcant constraints fo r pe rsonRel rotation.Mo reover.analyticaI methods.iob routjnes.reports and unjts a re not a1ways unilfed and consolidated. Jn 1 998.Pemex Gas and Basic Petrochemicals.a subsidiary of the world sthi rd la rgest producer ofcrude oil.Pemex.installed a 维普资讯 http://www.cqvip.com

设备、自动化与控制 Instrumentation。Itutomation G controI LlMS at one of its gas processing cornplexes in Tabasco State in 化可实现每年节省生产成 Mexico.The imDlementati0n generated significant productivity gains and led the company to commence an enterprise—wide 本5O万美元 LIMS standa rdisation project across its nine gas processing fac.¨ties in Mexico. ndardisation could achieve Subsidia ry employs 1 2,000 people and holds a strategic position in Mexico‘s gas industry by processing.storing. ated production cost savings transporting.distributing and ma rketing natu ral gas.natu ral gas uids.gas derivatives and basic petrochemicals.Pemex needed an enterprise—wide system that would automate and speed up Dver USD 500,000 per year the data captu re and validation process.Standa rdisation would contribute to ensuring data integrity,enabling secure access to laboratory information in real time and reducing overlapping of tasks. LI Ms的具体解决方案必须符合优良实验室和制造规范 A LIMS solution was needed that would easily integ rate MP)的相关法规,并不断加快改善产品质量的效率。 with other technologies employed by the company.including 望建立一种即使在严格的产品质量控制下,仍能维持保 SAP/R3 Enterprise Resou rce Planning and the Plant Information 量的参数和规范并符合法规的系统。 (PI)management system.produced by OSlsoft.As soon as test 高盈利能力以及改善库存和运输管理,规范检查也必不 results were introduced and authorised in the LIMS by the 悫用的Ll Ms系统必须能对整个供应链(从将货物交付给石 laboratory personne1.Pemex wanted the information to be 陌最终产品交付给顾客)中发生的任何安全和质量问题进 immediately available to its technicians and other personnel in 芟出警告。最后,Pemex还希望Ll Ms解决方案具有审计功 the processing facilities.as well as the company‘s headqua rters 己向监管机构进行日常汇报的需要。 and laboratory administrators. 说,很难判断某个L  IMs方案是否适合一个标准化项目。 In addition.it was necessa ry fo r the speciifc LIMS solution 丑合理的决定,需要对许多标准进行仔细的权衡。 to ope rate unde r the regulations governing good labo rato ry 系统必须统一和标准化实验室的规范(如实验方法、分 and manufactu ring practices.speeding uP operations fo r increased product quaIity.Pemex sought to establish a system that would maintain the pa ramete rs and specifications that ce rtify its P roducts unde r a strict quaIity controI P rocess and enSU re regufato ry compfiance. Specification checkinq was also requi red to achieve a reater profltabiIity.as welI as contributing to bette r invento ry and shipping management.The Ll MS of choice would need to monito r and alert to any safety or quality issues along the supply chain.from the delivery of goods to the petrochemicaI cornpany to the deIive ry of finaI prodUcts to the custome rs.FinaIlV.Pemex needed a LlMS soIution featu rina an auditing abiIity fo r routine reportina t0 regulatory agencies. 1t is not easy.in genera1.to decide whether a pa rticula r LlMS solution is suitable for a standa rdisation project or not.There a re a number of criteria that Oil&Gas Technology・石油天然气 85 维普资讯 http://www.cqvip.com

………●一 , i 髂 — 二-一I— 一~;:: } ~~ ———  ==_—_J j 一一 蕊 l r。竺 "j v 0 ̄- 1懈 I —.==J SampleManager系统的屏幕截图 SampleManage r screenshot 实时统一信息的使用可以不断 改进生产过程 The availability of consistent and real—time information enables continuous improvement of production processes 析和报告等),同时还要根除那些由手工采集和计算造成的不一致 信息。系统必须在尽可能短的时间内输出结果,并通过使用单一中 央数据库简化管理。 其次,系统必须对所有通过网上访问该系统信息的实验室工作 人员都易于使用。系统还必须有工厂信息接口或其他功能,以便和 网络系统共享信息。为了满足内部和外部报告的需要,系统的报告 程序必须易于使用和设置。 在考虑并深入研究了以上所有因素后,P em e x决定实施 ThermoEI ectron公司提供的SampI eManager LIMS系统。该系统采用 单一服务器工作,因此便于访问查询和管理数据,同时系统还 具备统一整合分析方法、工作细则、报告和单位的功能。 采用便于访问和管理的单一服务器可以保护数据的完整 性,避免将数据以Wo r d或E xce I文件的形式存在个人电脑上。 SampI eManage r系统通过实现电子出版和快速访问标准报告中的信 息,改善了企业决策。 86 Oil&Gos Technology・石油天然气 need to be taken under ca reful cOnsideratiOn in orde r tO make an informed decision. 1nitially.the system must be able to standardise and consolidate laboratory practices such as methods.analysis and reports while also eradieating ineonsistent information oriqinated by manual eaptu re and calculus.1t must deliver results within the least time possible and operate under a single centralised database to simPlifv administration. The system should also be easy to use by al llaboratorv employees who should have access to nformation on the web.1t should have a plant information interface and other capab…ties to share information with network systems.Easy confiquration and an easy to use tool for reporting a re also essential to attend tO internal and external reportinq requi rements. With all the above in mind and after eomPleting in— depth resea rch.Pemex decided to deploy the SampleManager LlMS frOm ThermoElectron.This system ope rates via a sinqle centralised se rver.thus providing easy access to que ries and administration of information.as weII as the capabiIity to unify and consolidate analytical methods.iob routines. reports and units. Working with a sinqle server that is easy to access and administer protects and saves the integ rity of the information. avoiding the storage of data in personal eomputers as Excel or Word files.Enabling electronic publishinq and fast access tO information contained on standa rd reports.SampleManaqer improves business decisiOn—making. SampleManager is capable of supporting both local and global laboratory deployments,can be scaled up for a la rge user base and is available in multipie lanquages.The system integ rates the laboratory with the process plant and the enterprise.as wel J as with desktop applications and laboratory instrumentation.providing a foundation for a eomplete laboratory automation solution.A three—tier client/server solution operatinq on Windows envi ronments with an Explorer d riven interface makes the system pa rtieula rly easy to use with the least traininq possible The solution is also fully auditable satisfvinq laboratories operating in a requlated envi ronment. The standardisation of LIMS across aII of Pemex s gas processing fac…ties has resulted in a substantial reduction of the eompany s produetion costs.The company estimates that standa rdisation COUld achieve produetion cost sayings of over USD 500,000(RMB 4m)per yea r.At the same time.revenues have increased notably betause the use of an enterprise—wide LlMS solution has helped Pemex to improve product qualitv and accelerate time—to—ma rket at a lower cost by conve rting raw data into real—time knowledge for fast.timely and fact— based business decisions. With a smooth and pa rtieula rly rapid installation for Pemex. as wel las easy—to—use interface for al llaboratoW employees. 维普资讯 http://www.cqvip.com

自 撞剑 Instrumentation。Automation G Control Samp l eManage r系统既支持当地实验室的使用,也支持全球实 验室的部署,随着用户的增加它可以按比例扩展,并且支持多种语 现办公室设备和实验室设备之间的集成,为实验室全面自动化解决 方案提供基础。由于采用了运行在Wi ndows环境下的三层客户机/服 务器方案和“资源管理器”(Explorer)驱动界面,该系统易于操 作,只需很少培训。同时,该系统还是完全可审计的,可满足管制 环境下运行的实验室的要求。 由于Pemex公司所有天然气加工厂都实现了LIMs标准化,公司的 生产成本大大降低。据公司估计,实现标准化后每年可节省50万美 the standardised LIMS solution has also reduced employees‘ traininq costs considerably and aIlowed Pemex to rotate sonneI across its gas processing facilities.Risk of accidents 言。该系统不仅可实现实验室与加工厂、企业之间的整合,还能实 perand insu rance costs have been reduced since employees are no longer requested to transfer documents throughout the di仟erent areas of the operation. LIMS standardisatiOn has also allowed for more effective planning of the tasks taking place in Pemex‘S Iaboratories. organising them by di仟erent Ievels of priority on a daily basis.Moreover.alI tasks for aII processor faciIities have been consoIidated and programmed in the most efficient way.Being an open system.the LIMS has fu rther aIIowed the integ ration of equipment and enterprise systems whiIe ensu ring remote access capabilities for efficient and effeetive support. Followingtheextensivebenefitsgenerated byLIMSstandardisation. Pemex iS now in the process of standardising on an enterprise—wide 元生产成本(人民币400万)。同时,企业LIMs方案可将原始数据转 化实时知识,有助于实现快速、及时和基于事实的企业决策,从而 帮助Pemex公司改善了产品质量并以较低的成本加快了产品投放市场 的速度,显著增加了公司的收入。 Pemex公司快速lll ̄,J地安装了LIMs系统,并且所有职员都易于 操作其界面,因此,这种标准化的LlMs方案显著降低了人员培训成 omatography data system【CDS).Before the end f othe year,Pemex 本,并tEPemex公司能够在其天然气加工厂内实现人员的轮换。由于 chrc Petrochemicals wilI initiate one unique automation 在操作过程中不再要求员工在不同区域传送文件,事故风险率和保 Gas an d Basi险成本明显降低。 system combining LIMS and CDS functionaliti ̄ O 驾 藿 专为高性能三维扫描而设计  {尽快预约现场产品演示! :O21 6494 8660 上海市桂林路396号 西南软件园浦原基地29号楼l楼 邮编:200233 传真:021 6494 8670 Email:chinainfoC ̄aro.-corn www.faro.corn 维普资讯 http://www.cqvip.com

通过LlMs标准化,您可以在Pemex的各实验室内实现更有效的工 作规划,按每天不同的优先等级安排工作。而且,所有加工厂的工 作都以最有效的方式进行整合和程序化。LI MS系统建立在开放系统 LlMS standa rdisation iS the SOlution needed in today S hiqh th rouqhput petrochemicaI laboratories which reqUi re automation of laboratory data captu re and analysis and regulatory compliance at the lowest cost possible.The standa rdisation generates a number of important and immediate benefits.including considerably redUCing the time needed to concIude di仟erent tasks and eIiminating the logicaI risks generated by manual processes. 上,因此它该可以实现设备和企业系统进一步的整合,并保证实现 远程访问功能,以便进行高效的技术支持。 由于LIMS标准化带来了诸多的好处,Pemex公司正在实旌企业色谱 数据系统(CDS)的标准化。在年底之前,Pemex天然气和基础石化产 品公司将实施一个独有的、集LIMS ̄DCDS功能于一身的自动化系统。 LIMS标准化符合当今的高生产量石化实验室的要求,它能满足 这些实验室在实验室数据采集和分析自动化方面的需求,并能以尽 可能低的成本满足法规的要求。标准化的应用立竿见影,可以显著 The availability of consistent and reaf—time information enables the continuous improvement of the production processes and quaIity control of the end products according 减少完成各种工作的时间和消除手工过程造成的逻辑风险等。 实时统一信息的使用不仅可以不断改进生产过程,还可以保证最终 to certain speciifcations.Adiustments and corrections can be imPlemented du ring the production process to improve the fnal product.The end result iS a substantiaI reduction in overaII 产品的质量控制符合特定的规范。由于可以在生产过程中进行调整和修 i正信息,以改善最终产品的质量,最终使总体生产成本明显降低。 production costs.■  Cardel Gonzalez is laboratory coordinator and 本文作者Joss Manue J Carde  Gonza JJ ez是Pemex天然气和基础石化 JOs∈Manuel产品公司的实验室协调员和L JMS项目负责人 LIMS project leader at Pemex Gas and Basic Petrochemicals 水力旋流除砂技术 ----能够有效地从多种液体中去除固体物。 能够安装在离析器上游或是下游。 设计简洁,适合各种现有设备。 能够在低压差下高效工作。 流入 多种 体流 砂石冲洗系统 --融合Hyd roTrons实时砂石去除技术和水力旋流除砂技术。 清洁固体物,使符合船上排放或掩埋标准 销售经理:Simon Crowley—Boevey Simon.Crowley@petrecoint1.com 电话:+44(0)1 923 732000 传真:+44(0)1 932 732020 WWW,petrecoint1.corn 泥浆从下 方流出 通过一个 管口流入 水流流出油质瘫出 久经考验的专业经验◆稳定可靠的操作流程◆卓然出众的运行表现 

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